機器人磨拋系統

產品名稱(Product name)：機器人磨拋單元  Robotic grinding and polishing unit

產品類別(Product Category)：表面處理  Surface treatment

應用方向(Application)：主要用于工件的表面打磨、棱角去毛刺、焊縫打磨、內腔內孔去毛刺、孔口螺紋口加工  

Mainly used for surface grinding, edge deburring, welding seam grinding, cavity inner hole deburring, and hole threaded mouth processing.

產出品分析(Output product analysis)：

1、衛浴五金行業

1、Bathroom hardware industry

2、3C行業

2、3C industry

3、家電、家電零部件行業

3、Home appliances, home appliance parts industry

4、木材建材家居制造行業

4、Wood building materials and household manufacturing industry

工序組成(Process composition)：

1、更換料盤、夾具，選擇工件對應的程序

1、Replace material trays and fixtures, select the program corresponding to the workpiece

2、工件料盤進入，機械手臂抓取工件并確認工件信號

2、The workpiece tray enters, the robotic arm grabs the workpiece and confirms the workpiece signal.

3、開始表面磨拋工序

3、Start the surface grinding and polishing process.

4、將處理完成的工件放回料盤

4、Put the processed workpiece back into the tray.

選材用料(Material selection)：

1、由川崎20公斤智能機器人（可選配其他品牌機器人）、上下工位砂帶拋光機、雙工位送料臺、轉角變位夾具、電控系統、系統底座組成；

1、It is composed of Kawasaki 20kg intelligent robot (optional other brand robots), upper and lower station sand belt polishing machine, double station feeding table, corner displacement fixture, electric control system, and system base.

2、機座采用HT250鑄件，經表面處理，經久耐用

2、The machine base is made of HT250 castings, which are surface-treated and durable.

3、砂帶機主滑板采用6061鋁件，經陽極處理，具有良好的抗腐蝕性，強度高，不易變形

3、The main sliding plate of the sand belt machine is made of 6061 aluminum parts, which are anodized, which has good corrosion resistance, high strength, and is not easy to deform;

4、采用拋光自動補償裝置，可根據拋光工藝調節補償力度，提高產品拋光質量，工件磨拋效果一致性高

4、Using polishing automatic compensation device, the compensation intensity can be adjusted according to the polishing process, and the product polishing quality is improved, and the workpiece grinding and polishing effect is highly consistent.

5、采用砂帶自動張緊裝置，可檢測砂帶斷裂報警，方便根據對磨削面表面粗糙度的要求，更換不同粒度的砂帶；操作方便快捷，精度高

5、The automatic sand belt tensioning device can detect the belt break and alarm, and it is convenient to replace the belt with different grain sizes according to the requirements of the surface roughness of the grinding surface; the operation is convenient and fast, and the accuracy is high.

機能價值(Functional value)：

1、產品外殼采用鐵金屬材質性價比更高，烤漆工藝保證產品質量

1、The product shell is made of iron metal material, which is more cost-effective, and the paint process guarantees the product quality;

2、通過系統底座實現設備整體打包、運輸，減少設備于客戶現場的安裝定位時間，提高設備整體安裝定位精度

2、Realize the overall packaging and transportation of the equipment through the system base, reduce the installation and positioning time of the equipment on the customer site, and improve the overall installation and positioning accuracy of the equipment;

3、零件打磨精密無死角

3、Parts are precisely polished and have no dead corners.

4、機械臂型號和品牌的選擇更多樣

4、There are more choices of robot arm models and brands;

5、料盤氣缸上有兩個氣量調節器，可調節氣缸的前進與后退速度，兼顧送料速度與穩定性

5、There are two air volume regulators on the tray cylinder, which can adjust the forward and backward speed of the cylinder, taking into account the feeding speed and stability.

6、氣源氣壓自動控制，氣壓在大于6KG時就發送信號給PLC,小于6KG時，信號斷開并報警，避免氣壓處于危險范圍內，增加設備安全性；

6、The air pressure is automatically controlled. When the air pressure is greater than 6KG, the signal will be sent to the PLC. When the air pressure is less than 6KG, the signal will be disconnected and an alarm will be issued to prevent the air pressure from being in the dangerous range and increase the safety of the equipment;

7、前進后退按鈕可保證料盤上若有障礙物可隨時后退，防止撞壞料盤

7、The forward and backward button can ensure that if there is an obstacle on the tray, it can be backed at any time to prevent the tray from being damaged.

8、機器人抓到產品時，產品碰一次碰撞行程開關，若沒抓到，信號發送給機器人，機器人根據信號判斷是否重新抓取或選擇抓取下一個，保證機器人可靠抓取工件

8、When the robot catches the product, the product touches the travel switch once. If it does not catch the product, the signal is sent to the robot. The robot judges whether to re-grab or choose to grab the next one according to the signal to ensure that the robot can grasp the workpiece reliably.

創意設計(Creative design)：

1、外觀整體采用灰色和明黃色，黃色為沉穩的暗調空間帶來活力，更具時尚感與活潑感

1、The overall appearance is gray and bright yellow. Yellow brings vitality to the calm and dark space, making it more fashionable and lively.

2、拋光房門板采用透明玻璃設計，提升屋內采光環境，可同時觀測機械手臂和砂帶機的拋光情況，視野開闊

2、The polished door panel adopts a transparent glass design, which improves the lighting environment in the house, and can observe the polishing condition of the robotic arm and the belt machine at the same time, and the field of vision is open.

3、砂帶拋光機配備集塵斗，能有效收集拋光過程中產生的碎屑，進行集中處理，綠色環保

3、The sand belt polishing machine is equipped with a dust collecting bucket, which can effectively collect the debris generated during the polishing process, and conduct centralized treatment, which is green and environmentally friendly.

4、雙工位送料臺位置符合人機工學的設計，可安全、方便地進行上下料

4、The position of the double-station feeding table conforms to the ergonomic design, which allows safe and convenient loading and unloading.

信譽價值(Reputation value)：

1、國內自主技術產權，產品使用穩定有保障

1、With independent domestic technological property rights, the product use is stable and guaranteed.

2、全球服務網絡，客戶服務快捷便利

2、Global service network, fast and convenient customer service.

3、支持個性化定制，提升客戶體驗感

3、Support personalized customization to enhance customer experience.

4、二十余年的品牌積淀，企業情感認同高

4、More than 20 years of brand accumulation, high corporate emotional recognition;

5、專家型技術人員全程服務，產品設計合理有效

5、Expert technicians provide full service, and the product design is reasonable and effective.